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Tony's Intertwingled Memex • Reference Manual

Safe Venting Limits for Chemical Refineries (Chemical Engineering)

Formulas & Definitions

At a specialized chemical processing and fuel refining facility at Apex Industrial Park northeast of Las Vegas, volatile liquid hydrocarbon feedstock is transferred into a spherical pressurized storage dome with a fixed internal radius of R=12.0 metersR = 12.0\text{ meters}R=12.0 meters.

As fluid accumulates in the bottom spherical cap of the tank, the liquid volume VVV is constrained by the fluid depth hhh (measured vertically from the bottom pole of the sphere, 0≤h≤2R0 \le h \le 2R0≤h≤2R) according to the spherical cap volume formula:

V(h)=πRh2−13πh3=12πh2−13πh3V(h) = \pi R h^2 - \frac{1}{3}\pi h^3 = 12\pi h^2 - \frac{1}{3}\pi h^3V(h)=πRh2−31​πh3=12πh2−31​πh3

An automated high-pressure pipeline injects hydrocarbon feedstock into the vessel at a constant volumetric charging rate of:

dVdt=+15.0 m3/min\frac{dV}{dt} = +15.0\text{ m}^3/\text{min}dtdV​=+15.0 m3/min

  1. Apply implicit differentiation with respect to time ttt to the spherical cap volume equation, treating liquid depth hhh as a dynamic function of time h(t)h(t)h(t), and isolate the rate of liquid level rise dhdt\frac{dh}{dt}dtdh​.
  2. Determine the exact rate of liquid level rise dhdt\frac{dh}{dt}dtdh​ in m/min\text{m/min}m/min and cm/min\text{cm/min}cm/min at the instant the liquid depth reaches h=4.0 metersh = 4.0\text{ meters}h=4.0 meters.
  3. Compare the rate of liquid level rise when the tank is near the bottom (h=2.0 mh = 2.0\text{ m}h=2.0 m) versus when the tank is half-full (h=12.0 mh = 12.0\text{ m}h=12.0 m), and explain how plant safety control microcontrollers utilize this related rates calculation to prevent catastrophic vapor over-pressurization and emergency venting flare activation.